Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
In-machine laser technology is touted by machine tool builders and distributors as the way of the future and an indispensable tool for machinists. Do you really need an offline presetter if you have in-machine lasers?
When setting up a tapping operation with a collet chuck, consider a new tap holder designed specifically to mitigate the load imposed on the tap by essentially absorbing synchronization error.
It all began with “Scuffgate,” a small chamfered edge that became a critical priority and evolved into a growing demand for fine finishes and feel in a world of myriad applications that only precision chamfering can deliver.
Consistent accuracy is the name of the game when it comes to tool presetters. The best way to ensure you can keep faith in your presetter, just like any other piece of machinery, is to perform regular maintenance.