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Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.

Most machinists are familiar with the dilemma of having an otherwise capable, accurate machine on the shop floor that, unfortunately, is limited in terms of spindle RPM. When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.

If you purchase cheap dual contact tooling after being told by a supplier that it will work just as good as the original you risk unsatisfactory performance.

Tool holders play a critical role in connecting elements maximizing machining performance, however, several different styles are available and the most suitable one will depend on the operation.

Because the BIG-PLUS® spindle system gets so much of our customers’ attention and interest, people often forget that BIG Kaiser offers an extensive line-up of other popular dual contact solutions, most notably HSK & BIG CAPTO.

Considering we deal in some of the smallest parts and pieces in the machining world, we fully understand that your results will be only as strong as your weakest link.

Even in the cleanest, you-can-eat-off-the-floor machine shops, the reality is that at all times, chips are flying, smoke is forming and coolant is spraying.

BIG KAISER’s Mega New Baby Chuck has been delivering extreme precision for more than 20 years and is now available with up to ø1″ clamping for drills, reamers and finishing end mills with .00004″ runout accuracy.

Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.